Preparing and Unpacking

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</td> </tr><tr> <td valign="top" width=190 BGCOLOR="#A6CAF0" TEXT="#080000"> <div> <A HREF="index.htm" TARGET="_top" TITLE="Building the Chesapeake 16"><U>Home</U></A></div> <div> <A HREF="id35.htm" TARGET="_top" TITLE="Choosing and Ordering"><U>Choosing and Ordering</U></A></div> <div> <B>Preparing and Unpacking</b></div> <div> <A HREF="id43.htm" TARGET="_top" TITLE="Gluing the Scarf Joints"><U>Gluing the Scarf Joints</U></A></div> <div> <A HREF="id46.htm" TARGET="_top" TITLE="Screwing up Scarf Joints"><U>Screwing up Scarf Joints</U></A></div> <div> <A HREF="id47.htm" TARGET="_top" TITLE="Gluing Sheer Clamps"><U>Gluing Sheer Clamps</U></A></div> <div> <A HREF="id50.htm" TARGET="_top" TITLE="Stitching the Hull"><U>Stitching the Hull</U></A></div> <div> <A HREF="id52.htm" TARGET="_top" TITLE="Filleting"><U>Filleting</U></A></div> <div> <A HREF="id53.htm" TARGET="_top" TITLE="Fiberglassing Inside"><U>Fiberglassing Inside</U></A></div> <div> <A HREF="id54.htm" TARGET="_top" TITLE="Installing the Bulkheads"><U>Installing the Bulkheads</U></A></div> <div> <A HREF="id56.htm" TARGET="_top" TITLE="Prepping Outside"><U>Prepping Outside</U></A></div> <div> <A HREF="id57.htm" TARGET="_top" TITLE="Fiberglassing Outside"><U>Fiberglassing Outside</U></A></div> <div> <A HREF="id61.htm" TARGET="_top" TITLE="Planing the Sheer Clamps"><U>Planing the Sheer Clamps</U></A></div> <div> <A HREF="id62.htm" TARGET="_top" TITLE="Installing Deck Beams"><U>Installing Deck Beams</U></A></div> <div> <A HREF="id58.htm" TARGET="_top" TITLE="Attaching the Deck"><U>Attaching the Deck</U></A></div> <div> <A HREF="id63.htm" TARGET="_top" TITLE="Trimming the Deck"><U>Trimming the Deck</U></A></div> <div> <A HREF="id64.htm" TARGET="_top" TITLE="Doing the End Pours"><U>Doing the End Pours</U></A></div> <div> <A HREF="id66.htm" TARGET="_top" TITLE="Installing the Coaming"><U>Installing the Coaming</U></A></div> <div> <A HREF="id67.htm" TARGET="_top" TITLE="Sealing the Deck"><U>Sealing the Deck</U></A></div> <div> <A HREF="id68.htm" TARGET="_top" TITLE="Varnishing"><U>Varnishing</U></A></div> <div> <A HREF="id72.htm" TARGET="_top" TITLE="Outfitting"><U>Outfitting</U></A></div> <div> <A HREF="id73.htm" TARGET="_top" TITLE="Launching"><U>Launching</U></A></div> <div> <A HREF="id75.htm" TARGET="_top" TITLE="Launching Boat 2"><U>Launching Boat #2</U></A></div> <bR> <bR> <bR> </td> <td valign="top" height=355 BGCOLOR="#FFFFFF" TEXT="#080000"> <div> Step 2:  Preparing and Unpacking</div> <bR> <div> <IMG SRC="06ba77d0.jpg" border=0 width="167" height="125" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> The kayak arrived in three boxes.  The largest of which held the bulk of the wood and is pictured above.  The other two were smaller (<2 ft x 2 ft) and held all of the accessories, plans, instructions, epoxies, and other necessary items.</div> <bR> <div> The first step was to set up a good work area.  5 hours and 6 bags of trash later I had created a space for myself.  I set up two eight foot tables to create a 16' long flat work space and also a system of tarps that can cover my precious unprotected wood from debris cast down upon it by rafter-dwelling creatures.  You really need a space that is at least two feet longer than the kayak you are building.  </div> <bR> <div> After all that was ready I unpacked the boxes:</div> <div> <IMG SRC="0789acd0.jpg" border=0 width="154" height="205" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"> </div> <div> The wood is 4 mm Marine Quality Okoume (type of African Mahogany) plywood.  </div> <bR> <div> <IMG SRC="06d9dd10.jpg" border=0 width="157" height="209" ALIGN="BOTTOM" HSPACE="0" VSPACE="0">         <IMG SRC="06eac810.jpg" border=0 width="172" height="129" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> Accessories, fiberglass, epoxy, etc.  </div> <bR> <div> Also included were a full set of plans and two instructions booklets:</div> <div> <IMG SRC="07bbe8f0.jpg" border=0 width="190" height="143" ALIGN="BOTTOM" HSPACE="0" VSPACE="0">      <IMG SRC="07d98cb0.jpg" border=0 width="152" height="203" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> The next step was to spend several hours reading all of the material and trying to figure everything out.  In general I thought they were pretty easy to understand.  It turned out that even though the wood is all precut, you still need a fair number of tools.  First of all you need about 15-30 clamps (but there are some instructions included on how to make cheap clamps from 4" PVC piping).  Other tools you need are a block plane, a random orbital sander, a drill, wire-cutters, pliers and a hammer.  Luckily I had all of these except the sander which I had been looking for a good excuse to buy.  You also need a lot of other supplies but I will just mention them when I get to them.  Now to really get started! </div> <bR> <div> For a complete list of what is required <A HREF="id71.htm" TARGET="_top" TITLE="What does it take?"><U>click here to go to "What does it take"</U></A>.</div> <bR> <div> <A HREF="id43.htm" TARGET="_top" TITLE="Gluing the Scarf Joints"><U>Click here to continue.</U></A></div> <bR> <bR> <div> This website is a labor of love and I never expected anything in return.  But if you want to show your appreciation while also helping the environment, then <A HREF="http://www.amazon.com/exec/obidos/redirect-home/buildingthe0b-20" TARGET="_top" TITLE="http://www.amazon.com/exec/obidos/redire"><U>click through this link here to get to amazon.com</U></A> the next time you plan on shopping there anyway.  I will get a commission of 2.5-10% through their "associates program" and will donate 50% of that to <A HREF="http://www.sierraclub.org" TARGET="_top" TITLE="http://www.sierraclub.org"><U>the Sierra Club</U></A>.  Thanks, Tim</div> <bR> <bR> <bR> <bR> <bR> <bR> <div>  <IMG SRC="/bin/counter/id38.htm">  </div> <bR> <bR> <bR> <bR> <div>   <div align="center"> <div style="width:128; padding:2px; border:1px solid #000000; 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