Planing the Sheer Clamps

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<td valign="top" width=190 BGCOLOR="#A6CAF0" TEXT="#080000"> <div> <A HREF="index.htm" TARGET="_top" TITLE="Building the Chesapeake 16"><U>Home</U></A></div> <div> <A HREF="id35.htm" TARGET="_top" TITLE="Choosing and Ordering"><U>Choosing and Ordering</U></A></div> <div> <A HREF="id38.htm" TARGET="_top" TITLE="Preparing and Unpacking"><U>Preparing and Unpacking</U></A></div> <div> <A HREF="id43.htm" TARGET="_top" TITLE="Gluing the Scarf Joints"><U>Gluing the Scarf Joints</U></A></div> <div> <A HREF="id46.htm" TARGET="_top" TITLE="Screwing up Scarf Joints"><U>Screwing up Scarf Joints</U></A></div> <div> <A HREF="id47.htm" TARGET="_top" TITLE="Gluing Sheer Clamps"><U>Gluing Sheer Clamps</U></A></div> <div> <A HREF="id50.htm" TARGET="_top" TITLE="Stitching the Hull"><U>Stitching the Hull</U></A></div> <div> <A HREF="id52.htm" TARGET="_top" TITLE="Filleting"><U>Filleting</U></A></div> <div> <A HREF="id53.htm" TARGET="_top" TITLE="Fiberglassing Inside"><U>Fiberglassing Inside</U></A></div> <div> <A HREF="id54.htm" TARGET="_top" TITLE="Installing the Bulkheads"><U>Installing the Bulkheads</U></A></div> <div> <A HREF="id56.htm" TARGET="_top" TITLE="Prepping Outside"><U>Prepping Outside</U></A></div> <div> <A HREF="id57.htm" TARGET="_top" TITLE="Fiberglassing Outside"><U>Fiberglassing Outside</U></A></div> <div> <B>Planing the Sheer Clamps</b></div> <div> <A HREF="id62.htm" TARGET="_top" TITLE="Installing Deck Beams"><U>Installing Deck Beams</U></A></div> <div> <A HREF="id58.htm" TARGET="_top" TITLE="Attaching the Deck"><U>Attaching the Deck</U></A></div> <div> <A HREF="id63.htm" TARGET="_top" TITLE="Trimming the Deck"><U>Trimming the Deck</U></A></div> <div> <A HREF="id64.htm" TARGET="_top" TITLE="Doing the End Pours"><U>Doing the End Pours</U></A></div> <div> <A HREF="id66.htm" TARGET="_top" TITLE="Installing the Coaming"><U>Installing the Coaming</U></A></div> <div> <A HREF="id67.htm" TARGET="_top" TITLE="Sealing the Deck"><U>Sealing the Deck</U></A></div> <div> <A HREF="id68.htm" TARGET="_top" TITLE="Varnishing"><U>Varnishing</U></A></div> <div> <A HREF="id72.htm" TARGET="_top" TITLE="Outfitting"><U>Outfitting</U></A></div> <div> <A HREF="id73.htm" TARGET="_top" TITLE="Launching"><U>Launching</U></A></div> <div> <A HREF="id75.htm" TARGET="_top" TITLE="Launching Boat 2"><U>Launching Boat #2</U></A></div> <bR> </td> <td valign="top" height=355 BGCOLOR="#FFFFFF" TEXT="#080000"> <div> Step 12:  Planing the Sheer Clamps</div> <bR> <div> With the hull fiberglassing finished, it was time to start thinking about applying the deck.  Before I could do that though I had to plane down the sheer clamps.  You may remember from "Gluing the Sheer Clamps" that I left a 1/4 inch hanging over the edge at the top edge of the side panels.  In the next step, I used a block plane to get the sheer clamp to the correct angle though out the length of the boat so that the deck would rest nicely on top of it. </div> <div> <IMG SRC="1f4fcbd0.jpg" border=0 width="252" height="189" ALIGN="BOTTOM" HSPACE="0" VSPACE="0">  <IMG SRC="1f6fdbe0.jpg" border=0 width="253" height="190" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> As you can see above on the right, I secured the kayak to the table so it would not move around as I planed.  So you get a better idea what I am talking about, here are before and after shots of planing the area near a bulkhead:</div> <div> <IMG SRC="1f8b8f50.jpg" border=0 width="184" height="245" ALIGN="BOTTOM" HSPACE="0" VSPACE="0">  <IMG SRC="1fab8f50.jpg" border=0 width="184" height="245" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> In the before picture (on the left) the sheer clamp is not at all beveled and is protruding a 1/4 inch above the top edge of the bulkhead.  In the after shot the sheer clamp has been planed down to the height of the top edge of the bulkhead and is beveled to the same curve as the bulkhead. </div> <bR> <div> Even though this step took several hours it was easier than it could have been because the kit included handy templates that were very helpful in getting the correct angle on the sheer clamps:</div> <div> <IMG SRC="1fce8ae0.jpg" border=0 width="232" height="174" ALIGN="BOTTOM" HSPACE="0" VSPACE="0">  <IMG SRC="1ffa1d70.jpg" border=0 width="161" height="215" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> Forward of the cockpit, the cross-section of the deck follows an arc with a 16" radius.  Aft (behind) the cockpit, the curve was more flattened with a 24" radius arc.  You can see in the pictures above that the recently planed sheer clamps now follow the curve of the bulkhead. </div> <bR> <div> This step was definitely the most technically challenging so far but I think I got it to match the template fairly well.  </div> <bR> <div> <A HREF="id62.htm" TARGET="_top" TITLE="Installing Deck Beams"><U>Click here to continue. </U></A></div> <bR> <bR> <div> This website is a labor of love and I never expected anything in return.  But if you want to show your appreciation while also helping the environment, then <A HREF="http://www.amazon.com/exec/obidos/redirect-home/buildingthe0b-20" TARGET="_top" TITLE="http://www.amazon.com/exec/obidos/redire"><U>click through this link here to get to amazon.com</U></A> the next time you plan on shopping there anyway.  I will get a commission of 2.5-10% through their "associates program" and will donate 50% of that to <A HREF="http://www.sierraclub.org" TARGET="_top" TITLE="http://www.sierraclub.org"><U>the Sierra Club</U></A>.  Thanks, Tim</div> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <div>   <div align="center"> <div style="width:128; padding:2px; border:1px solid #000000; background-color:#f9f9f9; color:#000000; font:normal normal bold 11px verdana; text-decoration:none"> Visitors:  <script language="JavaScript" type="text/javascript" src="http://pub3.bravenet.com/counter/code.php?id=327672&usernum=196533157&cpv=2&bc=000000&bw=1"></script>  </div></div>   total page-views for the whole 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