What does it take?

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<td valign="top" width=190 BGCOLOR="#A6CAF0" TEXT="#080000"> <div> <A HREF="index.htm" TARGET="_top" TITLE="Building the Chesapeake 16"><U>Home</U></A></div> <div> <A HREF="id36.htm" TARGET="_top" TITLE="More about me"><U>More about me</U></A></div> <div> <A HREF="id55.htm" TARGET="_top" TITLE="My Guestbook"><U>My Guestbook</U></A></div> <div> <A HREF="id70.htm" TARGET="_top" TITLE="How long does it take?"><U>How long does it take?</U></A></div> <div> <B>What does it take?</b></div> <bR> <div> <IMG SRC="2e39bce0.jpg" border=0 width="155" height="206" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> </td> <td valign="top" height=355 BGCOLOR="#FFFFFF" TEXT="#080000"> <div> What does it take?</div> <bR> <div> Other than<B> </b><A HREF="id70.htm" TARGET="_top" TITLE="How long does it take?"><U><B>lots of time</b></U></A><B> </b>here is what you need to build the Chesapeake 16 CLC kayak from a kit:</div> <bR> <div> <B>-The kit:</b>  I went with <A HREF="http://www.clcboats.com" TARGET="_top" TITLE="http://www.clcboats.com"><U>Chesapeake Light Craft</U></A> and I have been very pleased with both their product and customer service, but here are the major competitors (that I know of): <A HREF="http://www.pygmyboats.com/" TARGET="_top" TITLE="http://www.pygmyboats.com/"><U>Pygmy Boats</U></A>, <A HREF="http://www.royfolland.com" TARGET="_top" TITLE="http://www.royfolland.com"><U>Roy Folland Boats</U></A>.</div> <bR> <div> <B>-A workspace</b> at least 3 feet longer and 6-10 feet wider than the boat you are building.  It should be well lit and covered though it does not have to be enclosed.  If you don't have such a space available, I should think that you could build a structure that would work out of 1 x 2's and plastic tarps for not too much money.  The ideal however would be an enclosed workshop with a thermostat.  As for a <B>work surface</b>, I happened to have two eight foot long tables available to me.  I then used wedges of wood under the boat as it took shape.  The instructions tell you how to build saw horses to support the boat but I can't comment on how well that works.  I have seen other sites where people used a combination of long skinny plywood tables to lay out the boat plus saw horses once the boat is taking shape.  </div> <bR> <div> <B>-A small amount of woodworking ability.</b>  Though most of the cutting is done for you, the step that involves <A HREF="id61.htm" TARGET="_top" TITLE="Planing the Sheer Clamps"><U>planing the sheer clamps</U></A> is somewhat technically challenging.  You can easily teach yourself the necessary skills by playing around with scrap wood but I just wanted to point out that <I>some</I> level of wood working skill is necessary.  The main skill you need throughout the process however is the ability to figure things out.    </div> <bR> <div> <B>-Tools:</b></div> <div>      The most expensive tool that I couldn't see doing without is a random-orbital sander.  Mine cost $90 but it is a really good one (Porter Cable 333VS, "VS" is for variable speed, a very good feature to look for).  Other than that you need about 30 clamps which will run you between $30 and $90 (or you can make them for less from 4" PVC piping but I have not tried this).  You also need a hammer, an electric drill, a block plane, a screwdriver, pliers, wire clippers, a hand-saw, a saber saw (electric or not), safety glasses, a respirator (mine cost about $25), and, if possible, a blowtorch and old knife (for cutting nylon straps).  For measuring you need a tape measure, an angle iron (for laying out the wood prior to <A HREF="id43.htm" TARGET="_top" TITLE="Gluing the Scarf Joints"><U>gluing the scarf joints</U></A>), and a yard stick.  </div> <bR> <div> <B>-Supplies:</b></div> <div>      -About 75 pairs of disposable gloves.</div> <div>      -Disposable rollers.</div> <div>      -Disposable foam brushes.</div> <div>      -Popsicle sticks.</div> <div>      -Containers for mixing epoxy.</div> <div>      -Stirring sticks.</div> <div>      -Saran wrap for preventing pieces from getting glued together inappropriately.</div> <div>      -4 wood screws (brass).</div> <div>      -Sanding discs (80, 120, 220 grit, I used about 60 discs in all, $24 worth).</div> <div>      -Varnish (and paint if you want to paint any part of it).  </div> <div>      -High quality foam brush for applying varnish.</div> <div>      -Paint thinner.</div> <div>      -400 grit sand paper for wet-sanding in between coats of varnish.</div> <div>      -3/8" line for grab loops (I used 6mm cord intended for rock climbing).</div> <div>      -Contact cement.</div> <bR> <div> <A HREF="id70.htm" TARGET="_top" TITLE="How long does it take?"><U>Click here to go to "How long does it take?"</U></A></div> <bR> <bR> <div> This website is a labor of love and I never expected anything in return.  But if you want to show your appreciation while also helping the environment, then <A HREF="http://www.amazon.com/exec/obidos/redirect-home/buildingthe0b-20" TARGET="_top" TITLE="http://www.amazon.com/exec/obidos/redire"><U>click through this link here to get to amazon.com</U></A> the next time you plan on shopping there anyway.  I will get a commission of 2.5-10% through their "associates program" and will donate 50% of that to <A HREF="http://www.sierraclub.org" TARGET="_top" TITLE="http://www.sierraclub.org"><U>the Sierra Club</U></A>.  Thanks, Tim</div> <bR> <bR> <bR> <bR> <bR> <DIV ALIGN="LEFT"></DIV> <div>  <IMG SRC="/bin/counter/id71.htm">  </div> <div>   <div align="center"> <div style="width:128; padding:2px; border:1px solid #000000; background-color:#f9f9f9; color:#000000; font:normal normal bold 11px verdana; text-decoration:none"> Visitors:  <script language="JavaScript" type="text/javascript" src="http://pub3.bravenet.com/counter/code.php?id=327672&usernum=196533157&cpv=2&bc=000000&bw=1"></script>  </div></div>   total page-views for the whole site since 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