Trimming the Deck

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</div> <script type="text/javascript"> if (typeof lycos_ad !== "undefined" && "slider" in lycos_ad) { document.write(lycos_ad['slider']); } </script>  <div id="FooterAd" style="background:#DFDCCF; border-top:1px solid #393939; clear:both; display:none; width:100%!important; position:relative; z-index:999999!important; height:90px!important"> <div class="adCenterClass" style="display:block!important; overflow:hidden; width:916px;"> <div id="footerAd_container" style="display:block!important; float:left; width:728px"> <iframe id="lycosFooterAdiFrame" style="border:0; display:block; float:left; height:96px; overflow:hidden; padding:0; width:750px"></iframe> </div> </div> </div> <table cellpadding=0 cellspacing=0 border=0><tr> <td valign="top" colspan=2 height=125 BGCOLOR="#996699" TEXT="#080000" bgproperties="fixed" background="066467d1erlcll.gif"> <div> <B>Building the Chesapeake 16    </b><FONT SIZE="3" COLOR="#000000" FACE="Arial" >    </FONT></div> <bR> <div> </div> </td> </tr><tr> <td valign="top" width=190 BGCOLOR="#A6CAF0" TEXT="#080000"> <div> <A HREF="index.htm" TARGET="_top" TITLE="Building the Chesapeake 16"><U>Home</U></A></div> <div> <A HREF="id35.htm" TARGET="_top" TITLE="Choosing and Ordering"><U>Choosing and Ordering</U></A></div> <div> <A HREF="id38.htm" TARGET="_top" TITLE="Preparing and Unpacking"><U>Preparing and Unpacking</U></A></div> <div> <A HREF="id43.htm" TARGET="_top" TITLE="Gluing the Scarf Joints"><U>Gluing the Scarf Joints</U></A></div> <div> <A HREF="id46.htm" TARGET="_top" TITLE="Screwing up Scarf Joints"><U>Screwing up Scarf Joints</U></A></div> <div> <A HREF="id47.htm" TARGET="_top" TITLE="Gluing Sheer Clamps"><U>Gluing Sheer Clamps</U></A></div> <div> <A HREF="id50.htm" TARGET="_top" TITLE="Stitching the Hull"><U>Stitching the Hull</U></A></div> <div> <A HREF="id52.htm" TARGET="_top" TITLE="Filleting"><U>Filleting</U></A></div> <div> <A HREF="id53.htm" TARGET="_top" TITLE="Fiberglassing Inside"><U>Fiberglassing Inside</U></A></div> <div> <A HREF="id54.htm" TARGET="_top" TITLE="Installing the Bulkheads"><U>Installing the Bulkheads</U></A></div> <div> <A HREF="id56.htm" TARGET="_top" TITLE="Prepping Outside"><U>Prepping Outside</U></A></div> <div> <A HREF="id57.htm" TARGET="_top" TITLE="Fiberglassing Outside"><U>Fiberglassing Outside</U></A></div> <div> <A HREF="id61.htm" TARGET="_top" TITLE="Planing the Sheer Clamps"><U>Planing the Sheer Clamps</U></A></div> <div> <A HREF="id62.htm" TARGET="_top" TITLE="Installing Deck Beams"><U>Installing Deck Beams</U></A></div> <div> <A HREF="id58.htm" TARGET="_top" TITLE="Attaching the Deck"><U>Attaching the Deck</U></A></div> <div> <B>Trimming the Deck</b></div> <div> <A HREF="id64.htm" TARGET="_top" TITLE="Doing the End Pours"><U>Doing the End Pours</U></A></div> <div> <A HREF="id66.htm" TARGET="_top" TITLE="Installing the Coaming"><U>Installing the Coaming</U></A></div> <div> <A HREF="id67.htm" TARGET="_top" TITLE="Sealing the Deck"><U>Sealing the Deck</U></A></div> <div> <A HREF="id68.htm" TARGET="_top" TITLE="Varnishing"><U>Varnishing</U></A></div> <div> <A HREF="id72.htm" TARGET="_top" TITLE="Outfitting"><U>Outfitting</U></A></div> <div> <A HREF="id73.htm" TARGET="_top" TITLE="Launching"><U>Launching</U></A></div> <div> <A HREF="id75.htm" TARGET="_top" TITLE="Launching Boat 2"><U>Launching Boat #2</U></A></div> <bR> </td> <td valign="top" height=355 BGCOLOR="#FFFFFF" TEXT="#080000"> <div> Step 15:  Cutting the Hatch Openings and Trimming the Deck</div> <bR> <div> After the epoxy holding the deck to the hull was dry, it was time to trim off the excess.  First I decided to cut the forward and aft hatch openings that allow access to the storage compartments.  To do that I first made a copy of the shape of the opening from the plans onto a piece of newspaper.  I did this by poking holes with a brad through the plans and into the newspaper that I had positioned underneath and then cutting it out:</div> <div> <IMG SRC="228befd0.jpg" border=0 width="190" height="253" ALIGN="BOTTOM" HSPACE="0" VSPACE="0">  <IMG SRC="22abefd0.jpg" border=0 width="190" height="253" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> Next I positioned this newspaper template as shown in the plans, traced around it, and cut it out with a saber saw:</div> <div> <IMG SRC="22dce9b0.jpg" border=0 width="206" height="155" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> Later I will make hatch covers out of larger pieces to cover the openings and seal the storage compartment.  </div> <bR> <div> After I had done both the forward and aft hatch openings and the epoxy was fully dry I trimmed off the excess from the deck with my saber saw being careful not to let the angle at which I was cutting allow the blade to cut into the hull:</div> <div> <IMG SRC="22fc3040.jpg" border=0 width="195" height="260" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> I tried to cut it to within a quarter or an eighth of an inch and then shaved it off even closer with the block plane.  Finally, I sanded it and rounded over the deck to hull joint.  This whole procedure took quite a while but would have been even more time consuming without my random orbital sander which seems to be an essential tool for boat building.</div> <div> My light bulb broke so here is a very poorly lit view of the nice rounded over edge:</div> <div> <IMG SRC="232bbf90.jpg" border=0 width="187" height="249" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <bR> <div> <A HREF="id64.htm" TARGET="_top" TITLE="Doing the End Pours"><U>Click here to continue</U></A>.</div> <bR> <bR> <div> This website is a labor of love and I never expected anything in return.  But if you want to show your appreciation while also helping the environment, then <A HREF="http://www.amazon.com/exec/obidos/redirect-home/buildingthe0b-20" TARGET="_top" TITLE="http://www.amazon.com/exec/obidos/redire"><U>click through this link here to get to amazon.com</U></A> the next time you plan on shopping there anyway.  I will get a commission of 2.5-10% through their "associates program" and will donate 50% of that to <A HREF="http://www.sierraclub.org" TARGET="_top" TITLE="http://www.sierraclub.org"><U>the Sierra Club</U></A>.  Thanks, Tim</div> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <div>   <div align="center"> <div style="width:128; padding:2px; border:1px solid #000000; background-color:#f9f9f9; color:#000000; font:normal normal bold 11px verdana; text-decoration:none"> Visitors:  <script language="JavaScript" type="text/javascript" src="http://pub3.bravenet.com/counter/code.php?id=327672&usernum=196533157&cpv=2&bc=000000&bw=1"></script>  </div></div>   total page-views for the whole site since July 17, 2000.</div> </td> </tr></table></body>