Fiberglassing Outside

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</div> <script type="text/javascript"> if (typeof lycos_ad !== "undefined" && "slider" in lycos_ad) { document.write(lycos_ad['slider']); } </script>  <div id="FooterAd" style="background:#DFDCCF; border-top:1px solid #393939; clear:both; display:none; width:100%!important; position:relative; z-index:999999!important; height:90px!important"> <div class="adCenterClass" style="display:block!important; overflow:hidden; width:916px;"> <div id="footerAd_container" style="display:block!important; float:left; width:728px"> <iframe id="lycosFooterAdiFrame" style="border:0; display:block; float:left; height:96px; overflow:hidden; padding:0; width:750px"></iframe> </div> </div> </div> <table cellpadding=0 cellspacing=0 border=0><tr> <td valign="top" colspan=2 height=125 BGCOLOR="#996699" TEXT="#080000" bgproperties="fixed" background="066467d1erlcll.gif"> <div> <B>Building the Chesapeake 16    </b><FONT SIZE="3" COLOR="#000000" FACE="Arial" >   </FONT></div> <bR> <div> </div> </td> </tr><tr> <td valign="top" width=190 BGCOLOR="#A6CAF0" TEXT="#080000"> <div> <A HREF="index.htm" TARGET="_top" TITLE="Building the Chesapeake 16"><U>Home</U></A></div> <div> <A HREF="id35.htm" TARGET="_top" TITLE="Choosing and Ordering"><U>Choosing and Ordering</U></A></div> <div> <A HREF="id38.htm" TARGET="_top" TITLE="Preparing and Unpacking"><U>Preparing and Unpacking</U></A></div> <div> <A HREF="id43.htm" TARGET="_top" TITLE="Gluing the Scarf Joints"><U>Gluing the Scarf Joints</U></A></div> <div> <A HREF="id46.htm" TARGET="_top" TITLE="Screwing up Scarf Joints"><U>Screwing up Scarf Joints</U></A></div> <div> <A HREF="id47.htm" TARGET="_top" TITLE="Gluing Sheer Clamps"><U>Gluing Sheer Clamps</U></A></div> <div> <A HREF="id50.htm" TARGET="_top" TITLE="Stitching the Hull"><U>Stitching the Hull</U></A></div> <div> <A HREF="id52.htm" TARGET="_top" TITLE="Filleting"><U>Filleting</U></A></div> <div> <A HREF="id53.htm" TARGET="_top" TITLE="Fiberglassing Inside"><U>Fiberglassing Inside</U></A></div> <div> <A HREF="id54.htm" TARGET="_top" TITLE="Installing the Bulkheads"><U>Installing the Bulkheads</U></A></div> <div> <A HREF="id56.htm" TARGET="_top" TITLE="Prepping Outside"><U>Prepping Outside</U></A></div> <div> <B>Fiberglassing Outside</b></div> <div> <A HREF="id61.htm" TARGET="_top" TITLE="Planing the Sheer Clamps"><U>Planing the Sheer Clamps</U></A></div> <div> <A HREF="id62.htm" TARGET="_top" TITLE="Installing Deck Beams"><U>Installing Deck Beams</U></A></div> <div> <A HREF="id58.htm" TARGET="_top" TITLE="Attaching the Deck"><U>Attaching the Deck</U></A></div> <div> <A HREF="id63.htm" TARGET="_top" TITLE="Trimming the Deck"><U>Trimming the Deck</U></A></div> <div> <A HREF="id64.htm" TARGET="_top" TITLE="Doing the End Pours"><U>Doing the End Pours</U></A></div> <div> <A HREF="id66.htm" TARGET="_top" TITLE="Installing the Coaming"><U>Installing the Coaming</U></A></div> <div> <A HREF="id67.htm" TARGET="_top" TITLE="Sealing the Deck"><U>Sealing the Deck</U></A></div> <div> <A HREF="id68.htm" TARGET="_top" TITLE="Varnishing"><U>Varnishing</U></A></div> <div> <A HREF="id72.htm" TARGET="_top" TITLE="Outfitting"><U>Outfitting</U></A></div> <div> <A HREF="id73.htm" TARGET="_top" TITLE="Launching"><U>Launching</U></A></div> <div> <A HREF="id75.htm" TARGET="_top" TITLE="Launching Boat 2"><U>Launching Boat #2</U></A></div> <bR> </td> <td valign="top" height=355 BGCOLOR="#FFFFFF" TEXT="#080000"> <div> Step 11:  Fiberglassing the Outside</div> <bR> <div> Having been thoroughly prepped, the outside of the hull was now ready to be fiberglassed.  The first thing I did was lay the big sheet of fiberglass over the boat.  It is a narrow enough boat that I don't need two sheets which simplified things greatly.  Next I had to cut slits to accommodate the curve of the bow and stern.  This was somewhat difficult because the fiberglass sheet tends to fray and unravel really easily when cut.  Here is the best I could do (kind of hard to see but take my word that it isn't too pretty):</div> <div> <IMG SRC="16fa4db0.jpg" border=0 width="164" height="219" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> To apply the unthickened epoxy I used a roller as instructed in the booklet.  I got a small disposable one:</div> <div> <IMG SRC="1718c690.jpg" border=0 width="140" height="105" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> It worked great and I would definitely recommend a roller over other means of application.  The reason it was so good is that you could just roll out the air bubbles and it seemed to naturally apply just the right amount.  Starting in the middle I just rolled on the epoxy until it was all coated:</div> <div> <IMG SRC="19cb1ec0.jpg" border=0 width="177" height="236" ALIGN="BOTTOM" HSPACE="0" VSPACE="0">  <IMG SRC="19db8f60.jpg" border=0 width="184" height="246" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> Done with the first coat:</div> <div> <IMG SRC="1d1baf80.jpg" border=0 width="186" height="248" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <bR> <div> The bow and stern didn't turn out that badly but because those are the places most likely to suffer damage from abrasion I decided to lay a strip of fiberglass down the whole keel with extra reinforcement at the bow and the stern (making three layers at bow and stern in all).  First I cut the fiberglass tape to fit the bow and stern curvature.  The middle layer of fiberglass I cut with just one slit and the upper one I cut with two so that I would get the fullest coverage.  It worked pretty well:</div> <bR> <div> <IMG SRC="199ecb10.jpg" border=0 width="236" height="177" ALIGN="BOTTOM" HSPACE="0" VSPACE="0">  <IMG SRC="19b97c90.jpg" border=0 width="151" height="201" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <bR> <div> After that, the instructions said to apply 3-4 coats until the weave of the fiberglass disappears so that is what I did.  I found it actually took 5 thin coats but maybe I overdid it by one coat.  After the first two coats I cut off the excess cloth with a shop knife:</div> <div> <IMG SRC="1a1bcfa0.jpg" border=0 width="188" height="250" ALIGN="BOTTOM" HSPACE="0" VSPACE="0">  </div> <bR> <div> <A HREF="id61.htm" TARGET="_top" TITLE="Planing the Sheer Clamps"><U>Click here to continue.</U></A></div> <bR> <bR> <div> This website is a labor of love and I never expected anything in return.  But if you want to show your appreciation while also helping the environment, then <A HREF="http://www.amazon.com/exec/obidos/redirect-home/buildingthe0b-20" TARGET="_top" TITLE="http://www.amazon.com/exec/obidos/redire"><U>click through this link here to get to amazon.com</U></A> the next time you plan on shopping there anyway.  I will get a commission of 2.5-10% through their "associates program" and will donate 50% of that to <A HREF="http://www.sierraclub.org" TARGET="_top" TITLE="http://www.sierraclub.org"><U>the Sierra Club</U></A>.  Thanks, Tim</div> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <div>  <IMG 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