Doing the End Pours

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border-top:1px solid #393939; clear:both; display:none; width:100%!important; position:relative; z-index:999999!important; height:90px!important"> <div class="adCenterClass" style="display:block!important; overflow:hidden; width:916px;"> <div id="footerAd_container" style="display:block!important; float:left; width:728px"> <iframe id="lycosFooterAdiFrame" style="border:0; display:block; float:left; height:96px; overflow:hidden; padding:0; width:750px"></iframe> </div> </div> </div> <table cellpadding=0 cellspacing=0 border=0><tr> <td valign="top" colspan=2 height=125 BGCOLOR="#996699" TEXT="#080000" bgproperties="fixed" background="066467d1erlcll.gif"> <div> <B>Building the Chesapeake 16    </b><FONT SIZE="3" COLOR="#000000" FACE="Arial" >    </FONT></div> <bR> <div> </div> </td> </tr><tr> <td valign="top" width=190 BGCOLOR="#A6CAF0" TEXT="#080000"> <div> <A HREF="index.htm" TARGET="_top" TITLE="Building the Chesapeake 16"><U>Home</U></A></div> <div> <A HREF="id35.htm" TARGET="_top" TITLE="Choosing and Ordering"><U>Choosing and Ordering</U></A></div> <div> <A HREF="id38.htm" TARGET="_top" TITLE="Preparing and Unpacking"><U>Preparing and Unpacking</U></A></div> <div> <A HREF="id43.htm" TARGET="_top" TITLE="Gluing the Scarf Joints"><U>Gluing the Scarf Joints</U></A></div> <div> <A HREF="id46.htm" TARGET="_top" TITLE="Screwing up Scarf Joints"><U>Screwing up Scarf Joints</U></A></div> <div> <A HREF="id47.htm" TARGET="_top" TITLE="Gluing Sheer Clamps"><U>Gluing Sheer Clamps</U></A></div> <div> <A HREF="id50.htm" TARGET="_top" TITLE="Stitching the Hull"><U>Stitching the Hull</U></A></div> <div> <A HREF="id52.htm" TARGET="_top" TITLE="Filleting"><U>Filleting</U></A></div> <div> <A HREF="id53.htm" TARGET="_top" TITLE="Fiberglassing Inside"><U>Fiberglassing Inside</U></A></div> <div> <A HREF="id54.htm" TARGET="_top" TITLE="Installing the Bulkheads"><U>Installing the Bulkheads</U></A></div> <div> <A HREF="id56.htm" TARGET="_top" TITLE="Prepping Outside"><U>Prepping Outside</U></A></div> <div> <A HREF="id57.htm" TARGET="_top" TITLE="Fiberglassing Outside"><U>Fiberglassing Outside</U></A></div> <div> <A HREF="id61.htm" TARGET="_top" TITLE="Planing the Sheer Clamps"><U>Planing the Sheer Clamps</U></A></div> <div> <A HREF="id62.htm" TARGET="_top" TITLE="Installing Deck Beams"><U>Installing Deck Beams</U></A></div> <div> <A HREF="id58.htm" TARGET="_top" TITLE="Attaching the Deck"><U>Attaching the Deck</U></A></div> <div> <A HREF="id63.htm" TARGET="_top" TITLE="Trimming the Deck"><U>Trimming the Deck</U></A></div> <div> <B>Doing the End Pours</b></div> <div> <A HREF="id66.htm" TARGET="_top" TITLE="Installing the Coaming"><U>Installing the Coaming</U></A></div> <div> <A HREF="id67.htm" TARGET="_top" TITLE="Sealing the Deck"><U>Sealing the Deck</U></A></div> <div> <A HREF="id68.htm" TARGET="_top" TITLE="Varnishing"><U>Varnishing</U></A></div> <div> <A HREF="id72.htm" TARGET="_top" TITLE="Outfitting"><U>Outfitting</U></A></div> <div> <A HREF="id73.htm" TARGET="_top" TITLE="Launching"><U>Launching</U></A></div> <div> <A HREF="id75.htm" TARGET="_top" TITLE="Launching Boat 2"><U>Launching Boat #2</U></A></div> <bR> </td> <td valign="top" height=355 BGCOLOR="#FFFFFF" TEXT="#080000"> <div> Step 16:  Doing the End Pours</div> <bR> <div> Now it is really starting to look like a boat!  It was time for the end pours which means that you pour about 6 oz. of thickened epoxy into the bow and stern both to strengthen them and so that you can drill through them to install loops of line for easier carrying.  </div> <bR> <div> First, I stood the kayak up on end against the barn:</div> <div> <IMG SRC="23da3d90.jpg" border=0 width="163" height="217" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> After the above picture was taken, I decided it was a better idea to roll it over 180 degrees so that the deck side was leaning inward. This would make the epoxy run toward the top of the stern which is where I want the grab-loop to go.</div> <bR> <div> I poured in the epoxy and also did two of the four fillets where the bulkheads join the deck.  Then due to the threat of rain I covered it in tarps.  Why didn't I wait until there was no rain in the forecast?  Because I am on a tight schedule and can't miss another day of drying time.   </div> <div> <IMG SRC="23fa6dd0.jpg" border=0 width="166" height="221" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> After the stern pour was dry, I flipped it over and did the bow plus the other two bulkhead fillets.</div> <bR> <div> Once both ends were dry, I drilled a 3/8th" hole for the grab loops.  I set them in a little from the very tips of the boat so that the grab loops will not be able to flip down and drag in the water.</div> <div> <IMG SRC="277ca980.jpg" border=0 width="202" height="152" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <bR> <div> <A HREF="id66.htm" TARGET="_top" TITLE="Installing the Coaming"><U>Click here to continue.</U></A></div> <bR> <bR> <div> This website is a labor of love and I never expected anything in return.  But if you want to show your appreciation while also helping the environment, then <A HREF="http://www.amazon.com/exec/obidos/redirect-home/buildingthe0b-20" TARGET="_top" TITLE="http://www.amazon.com/exec/obidos/redire"><U>click through this link here to get to amazon.com</U></A> the next time you plan on shopping there anyway.  I will get a commission of 2.5-10% through their "associates program" and will donate 50% of that to <A HREF="http://www.sierraclub.org" TARGET="_top" TITLE="http://www.sierraclub.org"><U>the Sierra Club</U></A>.  Thanks, Tim</div> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <bR> <div>   <div align="center"> <div style="width:128; padding:2px; border:1px solid #000000; background-color:#f9f9f9; color:#000000; font:normal normal bold 11px verdana; text-decoration:none"> Visitors:  <script language="JavaScript" type="text/javascript" src="http://pub3.bravenet.com/counter/code.php?id=327672&usernum=196533157&cpv=2&bc=000000&bw=1"></script>  </div></div>   total page-views for the whole site since July 17, 2000.</div> </td> </tr></table></body>